In 2015, China released the 10-year action plan of "Made in China 2025", which plans to comprehensively promote the implementation of the manufacturing power strategy. In recent years, several tire enterprises have begun to try to build intelligent factories, and boldly practice the concept of green intelligent development, which has played a certain demonstration role in the accumulation of intelligent manufacturing practice experience for tire enterprises.
They use intelligent manufacturing to improve production efficiency and product acceptance rate, and reduce labor costs; Through intelligent management to increase enterprise benefits, improve the core competitiveness; At the same time vigorously research and development and production of high-tech content, high added value, high quality tire products, so as to achieve green intelligent development. This new model of transformation and upgrading has become a consensus within the industry.
However, due to the differences in technology and economic strength of various enterprises, intelligent manufacturing will inevitably face many difficulties. Intelligent manufacturing is a system engineering, involving production equipment, logistics system, information management system, process innovation, energy conservation and environmental protection and other aspects of automation, intelligence. How to give consideration to the final implementation of the program in place, requires a multi-dimensional system of thinking, but also needs the wisdom of the group.
To promote the construction of rubber intelligent factory, we must first strive for government financial support, and the relevant departments should take the lead in organizing the development of rubber intelligent factory standards and specifications.
China's rubber industry follows the national macro-control guidance, industry self-discipline management and market-oriented development of the combination of management system. Therefore, it is suggested that the National Development and Reform Commission or the Ministry of Industry and Information Technology and other relevant departments can provide financial support and organize rubber industry association, rubber engineering companies, rubber backbone enterprises and domestic intelligent and experienced factories and software engineering companies as soon as possible to jointly participate in the research and development of intelligent rubber factory standards and planning.
Second, China National Chemical Industry Guilin Engineering Co., Ltd. will play a key role in building a smart rubber factory. China Chemical Guilin Engineering Co., Ltd. has been engaged in rubber engineering design and equipment research and development for a long time. As an internationally renowned rubber engineering company, it can play a key role in the construction of rubber intelligent factories. The company has certain experience in the planning of rubber intelligent factory. In the face of different project positioning and process routes, it can provide customized intelligent manufacturing overall solutions.
Thirdly, the mainstream professional network software company is chosen to serve the rubber intelligent factory for a long time. Large software companies with experience in building smart factories in China should be selected to participate in the construction of smart rubber factories, such as well-known companies such as UFIDA Software and Inspur Software. Among them, the overall intelligent manufacturing solution of Yonyou consists of intelligent decision-making, industrial interconnection, intelligent management, intelligent factory and basic platform, which embodies vertical integration, horizontal integration and end-to-end integration on the whole.
The first layer is intelligent analysis based on big data analysis and intelligent decision support. The second layer is centered on Internet marketing, personalized customization, cloud design, Internet procurement and cloud service, which reflects the deep integration of manufacturing and Internet to achieve industrial chain collaboration. The third layer takes the integration of design and manufacturing, collaborative manufacturing, quality control, management accounting, and shared services as the core to build an enterprise intelligent management system. The fourth layer is to realize the close connection between business management and production site by combining mobile Internet, Internet of Things and Machine technology. The fifth layer is the industrial PaaS cloud platform (IUAP) for intelligent manufacturing, which is committed to supporting intelligent manufacturing innovation with platform mode and driving enterprise business model, management mode and production mode reform.
In short, smart factory planning is comprehensive, systematic, multi-dimensional planning, top design and planning is a process of participating, not just decision-making and owners, you also need to have a design planning unit, equipment and logistics supplier and integrator of the system and information system of the operators involved in the formation of the solution and making process. Only with government support, industry planning and joint cooperation of all parties, can rubber factories successfully embark on the road of intelligent construction.
